Tech Talk Troubleshooting Guide
|
Printing Problem - Inadequate Adhesion to Substrate
|
|
Ink-related Possibilities
|
Corrective Action
|
|
Wrong ink series was selected.
|
Refer to "Ink Substrate Guide" for proper ink and/or hardener series.
|
|
Incorrect ink and hardener mixing ratio.
|
Use a gram scale to accurately measure out ink and hardener ratios.
|
|
Insufficient curing time.
|
Ink manufacturers recommend 72+ hours before any quality tests are conducted.
|
|
Other Related Possibilities
|
Corrective Action
|
|
Insufficient heat applied for proper curing.
|
Increase temperature or increase amount of time in the oven.
|
|
Parts-related Possibilities
|
Corrective Action
|
|
Parts may have surface contamination from mold release, oil, grease or dust.
|
Clean parts before printing.
|
|
Surface tension of the substrate is too low.
|
Pre-treat parts to increase surface tension (typical with polypropylene and polyethylene plastics).
|
Troubleshooting Tip
Generally, poor adhesion results from not identifying the substrate before printing. Try to identify the type of plastic or coating before printing. A quick assessment can be made in the following manner:
Using a scrap part, wipe the part with a product like C-Solv. If the plastic or surface is damaged by the C-Solv, the ink will most likely adhere with acceptable results. If the plastic is not affected by the C-Solv, it will most likely have to have the surface tension raised by means of a pretreatment. Remember, all metal surfaces require a hardener to be added.
If you are not sure about your substrate, or would like us to conduct an adhesion test for you, feel free to contact our technical support team at (800) 982-1928.
Toll-free telephone support is available from 8 a.m. Eastern Standard Time to 4 p.m. Pacific Standard Time.
Call (800) 982-1928.
Or, you can e-mail your technical support issue using the form on this page. Be sure to fill in all fields.
A support representative will contact you by e-mail or telephone as quickly as possible.
| 
